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  • Products
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      • XEBEC Brush™ Surface
      • XEBEC Brush™ Surface Extra-Large
      • XEBEC Brush™ End Type
      • XEBEC Brush™ Wheel Type
      • XEBEC Brush™ Crosshole
      • XEBEC Back Burr Cutter & Path™
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      • XEBEC Mobile Micromotor
    • Application Guide
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Products

XEBEC Self-Adjusting Sleeve™

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How to Use

XEBEC Self-Adjusting Sleeve™

Tool Dimensions Shown: Metric
Inch

EDP

D1 Shank Diameter (mm)

D2 Neck Diameter (mm)

L1 Overall Length (mm)

L2 Shank Length (mm)

Weight (lbs)

Max RPM

Matching Sleeve (EDP)

Product Number

List Price

50010

10

37

124.1

35

0.485 lbs

10,000

30015,30006,30012,30045

XP-AUT06M

$3,597.79

50011

10

37

136.3

35

0.595 lbs

6,000

30013,30005,30011,30044

XP-AUT15M

$3,597.79

50012

16

60

189

41.5

1.753 lbs

5,000

30004,30010,30043

XP-AUT25M

$3,597.79

50013

16

60

189

41.5

2.006 lbs

3,000

30003,30009,30042

XP-AUT40M

$3,597.79

EDP

D1 Shank Diameter (in)

D2 Neck Diameter (in)

L1 Overall Length (in)

L2 Shank Length (in)

Weight (lbs)

Max RPM

Matching Sleeve (EDP)

Product Number

List Price

50010

0.394

1.457

4.886

1.378

0.485 lbs

10,000

30015,30006,30012,30045

XP-AUT06M

$3,597.79

50011

0.394

1.457

5.366

1.378

0.595 lbs

6,000

30013,30005,30011,30044

XP-AUT15M

$3,597.79

50012

0.630

2.362

7.441

1.634

1.753 lbs

5,000

30004,30010,30043

XP-AUT25M

$3,597.79

50013

0.630

2.362

7.441

1.634

2.006 lbs

3,000

30003,30009,30042

XP-AUT40M

$3,597.79

*Each sleeve comes with the main body, brush mounting screws (M4 for XP-AUT25M & XP-AUT40M, 2pcs each), and a rack gear stand set

Tool Schematic

Applicable Equipment

XEBEC Self-Adjusting Sleeve™ must be mounted on an equipment which enables to stop and hold the sleeve at the fixed position.

XP-AUT06M & XP-AUT15M
The target hole diameter is between Φ3.5mm and Φ20mm. If you use the tool beyond the maximum rotation speed or outside the cylinder (outside the workpiece), it may result in brush breakage

Adjustment Amount

Predetermined length can be adjusted between 0.05mm to 1mm in 0.5mm increments in a single action.

 

How to Use

Instruction Manual

How to set XEBEC Self-Adjusting Sleeve™

Example: If the sleeve main body travels in Y-direction of the rack gear

With the main spindle at its normal orientation angle, mount the sleeve on the main spindle so that the side gear of the sleeve is directed towards the rack gear. Then, check that the datum plane of the sleeve is parallel to the Y-axis. Ensure to adjust the “Tilt a” below 0.25mm.

How to Mount the Rack Gear

Mount the rack gear away from interferers (jigs, etc.) and in a position where an operating area (tool interfering area) can be ensured as shown in the figure below.

Securely fasten the hexagonal brace with the torque 40N/m on the slide table. Also, securely fasten the rack gear to the hexagonal brace with the torque 15N/m using a wrench. Otherwise, there is a risk of damaging the main body and/or the machine when the sleeve passes through the rack gear.

How to Decide Projection Adjustment Cycle

1. Figure out the amount of brush wear by process quantity or travel length

2. Set and execute the macro program so that the projection amount is adjusted at the predetermined interevals

Use Process Quantity; Cycle Time is More Important

Example:
Deburring an aluminum part
Travel length: 200mm per workpiece

Condition:
Brush wear: 2μm per workpiece
Brush wear: 0.2mm per 100 workpieces (Total ravel length 20,000mm)

Adjustment Cycle:
Set the cycle to every 100 workpiece (0.2mm brush wear)

Use Travel Length; Processing Quality is More Important

Example:
Finish processing of a cast-iron part’s edges
Travel length: 1500mm per workpiece

Condition:
Brush wear: 50μm (0.05mm) per workpiece

Adjustment Cycle:
Set the cycle to every 1500mm (50μm brush wear)

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Cutting fiber brushes and stones are cutting tools and are often rotated at high speeds with a power tool or in a machine tool. They should never be operated at higher than the maximum speeds listed. When using these tools, safety glasses and gloves should be worn. Breathing the dust created by using these products for prolonged periods of time should be avoided.

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106 West Ohio Avenue
Mount Vernon, OH 43050

Technical Support: 1 (800) 434-9775

Toll Free: 1 (800) 306-5901

[email protected]

www.deburringtechnologies.com

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